Forming
Achieve both high precision and scalable mass production through infrared (IR) lens molding.
“One-Stop IR Optical Solution”
IRION specializes in molded infrared (IR) lenses based on chalcogenide glass,
delivering a fully integrated process in house from optical design and lens molding to coating and module assembly.
IR Lens Molding
As introduced earlier, IRION manufactures infrared (IR) optical lenses through precision molding,
ensuring consistent quality and high repeatability even in high volume production.
By optimizing material properties and process conditions to meet specific lens design requirements,
we achieve molding quality that delivers both shape stability and excellent optical performance.
This enables reliable supply of molded lenses optimized for LWIR systems,
with an integrated workflow from design and molding to inspection for fast response to customer specifications.
Category Applications Key Features Expected Benefits Notes
IR Lens Molding Thermal Imaging (LWIR) Uniform quality through precision molding Improved scalability and repeatability Suitable for uncooled thermal imaging systems
Molding Process Optimization Custom Specifications Optimized materials and process conditions Stable performance and shorter lead times Responsive to customer requirements
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Ultra Precision Molding Quality
  • Ensuring high optical shape accuracy and superior surface quality
  • Minimizing molding variation to maintain consistent performance
Scalability and Repeatability
  • Reliable high volume production enabled by advanced molding processes
  • Minimizing quality variation between production lots
LWIR Optimized Process
  • Molding solutions tailored for LWIR lenses used in uncooled thermal imaging systems
  • Integrated design support tailored to application specific field of view and specifications
Process Condition Optimization
  • Optimizing temperature, pressure, and cycle time based on material characteristics
  • Improving production yield and reducing lead time
Integrated Design, Molding, and Inspection
  • Rapidly translating optical design outcomes into the molding process
  • Validating performance through characterization and continuously improving quality